![]() Find the Crimping HeightĬaption: Crimping tool isolated on a white background You don’t want to twist the individual strands excessively because that could damage them. Once you choose it, use a stripper tool to remove wire insulation. Therefore, you need a size that fits the terminal. The length of the wire stripping depends on many factors, including the crimping method and wire style. Once you confirm that, you can move to these control points. Next, make sure you know how to use the items you got for the project. Crimping Operation: Control Pointsįirst, you want to check if the tool works. Therefore, you can use other cables as long as they fit the terminal. On the other hand, this is a general rule. The standard choice includes copper wire strands, while a solid wire can be out of range. Applicable Wiresĭid you pick a crimp terminal manufacturer and specifics? Each will have a specific range, and your wire sizes need to be within it. Thanks to this part, you can place plastic insulation around the wires. You use this part for crimp terminations, which makes it vital for the process. This handheld tool is essential to remove insulation from an electrical connection wire. If not, it’s enough to check if the device is working. Check if your application requires using specific brands of crimp machines. Crimping Tools and Materialsįirst, you’ll need the correct crimp tool. Crimping Process PrecautionsĬaption: An electrician crimping the wireīefore we discuss the actual wire crimping process, it’s essential to get ready for it. That way, your cable can perform well even in harsh environments with moisture or dirt. Crimping ensures a tight connection, which creates reliable connections. If you have the right tool, it ensures the crimping goes quickly and smoothly. Depending on your needs, you can automate the process or do it manually. Here is why crimping is better than soldering: This process involves using pressure to connect the wire to the contact, and you use a tool to squeeze and create a solid connection. If you aren’t careful during the process, the connection becomes prone to vibration and corrosion.Ĭrimping has many advantages compared to soldering. On the other hand, soldering causes heat, which can cause problems in cable operation. Soldering is the conventional way of terminating wires, and it’s versatile, which is why you’ll often find it in industrial applications. You have two ways of terminating the wires when attaching the cable connections – soldering and crimping. That way, you ensure the assembly’s maximum performance. Your cable assemblies need to have an optimal attachment between the cable and the connector. Conclusion Why Is Crimping Better Than Soldering?.5 Steps to Achieving the Wire Crimping Process.Keep reading to discover a detailed step-by-step procedure! Table of Contents Depending on the crimp tooling, the wire crimping process can be manual or automatic. Thanks to that, you can later connect it to another wire or component. Do you have a harness with multiple wires that you need to connect? If yes, you can do that with a crimping process.
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